JCB hyd test fittings is used in construction machines, to connect/disconnect microbore hose for connecting test point to gauge. Test port Nipples can be permanently mounted on equipment at critical test point locations. I have a hydraulic problem on a JCB 212 S back hoe. Operating costs and maintenance are therefore minimized . JCB would like to place cookies on your device to optimise your user experience. Step 7 - Directional (4-Way) Valve If the cylinder has been tested for piston leakage and found to have a reasonably tight piston, the 4-way directional valve may be checked for excessive spool leakage. All Rights Reserved. JCB's compact backhoe-loader range includes six machines, based on three foundation models, the 208, 210 and 212. Connect a hose from the in-line flow meter to the tank. Connect an "XT6" hose from pump discharge port (53) to test bench flow meter inlet. At pressure tap (B), use a coupler and connect a pressure gauge [4000 kPa (600 psi)] to the nipple. Like the JCB EcoMAX unit, JCB Diesel by Kohler’s KDI engine doesn’t use exhaust after-treatment like a DPF . There is a test port right near the pump, may have a rubber cap on it. There is another test port on the loader valve, the loader valve has a main relief valve on it as well. Also suitable for John Deere machines. Hot Tags: jcb hyd test fittings, China, manufacturers, suppliers, custom, brass, swagelok, Parker, Stauff, Brennan, stainless steel，UK，USA. Table 8. The following lists information when troubleshooting relief, pressure-reducing, pressure sequence, and unloading valves: General downloads for this product category. Typically, PD or BPD nipples are permanently mounted in the system at threaded test ports, in rigid tubing or in hose assemblies. A must have kit for any service engineer working on JCB machinery. All hydraulic test port are machined with stud ends acc to ISO 15171-2 standards as follows: All the necessary in-line tees, adaptors and fittings to get 2 x pressure readings from your JCB machine (Extra guages available on request). These diagrams and tables are intended to help you identify hydraulic thread types and sizes. EMA test points are typically permanently plumbed into a fluid system at locations where pressure measurements are required for maintenance or testing. Find many great new & used options and get the best deals for HYDRAULIC JCB BSPP Pressure Test Kit 5 000 PSI Excavator Loader Forklift Tester at the best online prices at … At the small end is the hydrostatically driven, 6,150-pound 208s MiniMaster, with 47 horsepower (net) and a maximum digging depth of 8 feet 4 inches. Industrial & automotive pressure transducers and pressure transmitters, Mobile hydraulics pressure transducers and pressure transmitters, CANbus / digital output pressure transducers and pressure transmitters, Compact / miniature pressure transducers and pressure transmitters, Flush diaphragm pressure transducers and pressure transmitters, High temperature pressure transducers and pressure transmitters, Multi-function Pressure & temperature transducers and transmitters, Intrinsically safe pressure transducers and pressure transmitters, Differential pressure transducers and pressure transmitters, Multi channel custom data acquisition systems and test benches, Connect and disconnect under full system pressure, All the necessary in-line Tees, adaptors and fittings to get 2 x pressure readings from your JCB machine (extra gauges on request), A must have kit for any Service Engineer working on JCB machinery, 3 male / female adaptors with test points fitted: 1/4", 1/2" & 3/4", 2m length of microbore hose for connecting test point to gauge. When analyzing or designing a hydraulic circuit, the following three important considerations must be taken into account: 1. This machine uses a universal-style coupler at the Registered in England and Wales with Company Number 2551583, 1 Central Park, Lenton Lane, Nottingham, NG7 2NR, Minimess® 1620, 1615, 1604 & 1215 male, female & adaptors, 2mm or 4mm ID microbore hose, end fittings & accessories, 2mm and 4mm bore up to 630 bar working pressure, Available for a whole range of Test Point Fittings, Anti buckle springs, identification tags & coloured sleeving, 63mm & 100mm analogue pressure gauges & accessories, 1/4" BSP analogue glycerine filled pressure gauges, 1/2" BSP analogue glycerine filled pressure gauges, Portable analogue Minimess® pressure test kits for hydraulic service, Catered to a wide variety of users & thread variants, For a particular style of test points and BSP pipe adaptors, Full range of pressure testing capabilities, Accumulator charging kits & Minimess charging test pointss for gas, For use with accumulators, fire suppression systems or gas calibrators, For piston, diaphragm or bladder type accumulators, 75mm Digital pressure gauges, switches, LED displays & accessories, 0...25, 0...100, 0...250, 0...400 & 0...700 bar, MultiHandy & MultiSystem Data loggers, kits, extension modules and PC analysis & recording software, Test sensors for flow, pressure, temperature, RPM, vibration, voltage, current & force, Meter with pressure and temperature test points, Particle Counter for SAE or ISO oil cleanliness measurement, Provide in-depth diagnostics on industrial applications, OEM Industrial, mobile, process, ATEX and specialised pressure sensors for all industry, Manual & automated test rigs for component testing & proving using air, water or oils, Reliable, accurate and efficient calibration & repair service, Original Minimess® Pressure Test Points & Adaptors, Minimess® 1620 Test Point Pipe / Thread Adaptors, Minimess® 1215 Test Point Pipe / Thread Adaptors, Minimess® 1615 Test Point Pipe / Thread Adaptors, Minimess® 1604 Test Point Pipe / Thread Adaptors, High Pressure Dn2 & Dn4 Microbore Hose, fittings & assemblies, 63mm & 100mm diameter Analogue Pressure Gauges & accessories, Minimess gas charging valves & charging kits, Digital pressure gauges, switches & displays, Hydraulic Datalogging Instruments, kits and software, 2 (+1) channel MultiHandy 2025 datalogger & kits, 3 (+1) channel MultiHandy 3020 datalogger & kits, 5 (+5) channel MultiSystem 4010 datalogger & kits, 8 (+32) channel MultiSystem 5070 Datalogger & Kits, 16 (+6) channel MultiControl & MultiSystem 8050, MultiXtend channel and signal extension modules, Batteries, cables, cases, & accessories for Hydrotechnik measuring instruments, Watchlog USB, Bluetooth & Wireless sensors & software, ISDS, high accuracy & 10kHz options for test & development, Displacement Sensor with String Potentiometer, Tension, Load & Compression Force Sensors, Vibration frequency sensors & Accelerometers. Test point connection is M16x2.0. British JCB type of BSP hydraulic fitting adaptor to hoses and pipes, all BSP fittings are made according to BS 5200 and ISO 8434-6 industry standards.. JCB Brand hydraulic hoses pipes part numbers is used for equipment of construction, agriculture, waste handling etc, such as Access platforms backhoe loaders, compact … Listed below are areas that you can diagnose in hydraulic valves. Also see our privacy notice. Add: Industrial zone, Yuyao town, Zhejiang Province. PD Series Nipples allow test instruments, gauges, transducers, and flow sensors to be quickly and easily connected to system test ports. OK. 180010 37386. hydraulic flow and pressure tester for Excavator loader forklift . HYDRAULIC CIRCUIT DESIGN AND ANALYSIS A Hydraulic circuit is a group of components such as pumps, actuators, and control valves so arranged that they will perform a useful task. 2. Customised Test Kits and Adaptors MHS can design and manufacture customised test kits that are suitable for any requirement. Test Procedure: 1. Parker PD couplers are attached to test instruments such as Parker Senso Control meters. Fixed Gauge Metal Boxes Full range of pressure testing capabilities This JCB Hydraulic Excavator service manual / repair manual / workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. hydraulic fluid level sight gauges; hydraulic & diesel- fuel necks; c.a.r.b. JCB style pressure test kit with HSP (5/8" BSF) test points found on most JCB machines with BSP pipe adaptors; Caterpillar style pressure test kit with Flat Faced Quick Release test points found on most CAT machines, with a large range of ORFS or on request JIC test point pipe adaptors. Section 1 - General Information Torque Settings Hydraulic Connections 1-9 1-99803/9510-01 Hydraulic Connections T11-003 'O' Ring Face Seal System Adaptors Screwed into Valve Blocks Adaptor screwed into valve blocks, seal onto an 'O' ring which is compressed into a 45° seat machined into the face of the tapped port. General Hydraulic Hints Good Assembly Practices Most important – cleanliness. More for your money. BSP Hydraulic Fittings For JCB Type Hoses Pipes Aug 27, 2019. Mak To find out more about the cookies we use, see our cookie policy. Test port hoses, quick couplings, and adapters allow machine operators and maintenance personnel to connect measuring and display devices in order to diagnose, test, or monitor system pressure, instruments, contamination, etc. Hydraulic Systems 7 Toro University Technical Training Motor Substituting the lift cylinder with a gear motor, we can now utilize our basic circuit to create rotational movement to drive attachments. Pump test pressures in this guideline may exceed the normal operating range of the hydraulic test hoses utilized when connecting the tested pump to the test bench. JCB Style Pressure Test Kit [3101-01-38.JCB] - 1620 Hydrotechnik Test point Combatible with most JCB machines. We can prepare kits for pressure, temperature, engine operation, and any other diagnostic or monitoring needs. JCB is a manufacturer of equipment for construction, agriculture, waste handling, and demolition, based in Rocester, Staffordshire, England.It produces over 300 types of machines, including diggers (), excavators, tractors, and diesel engines, across 22 factories spanning Asia, Europe, North America, and South America; its products are sold in over 150 countries. However, the order of magnitude of these pressures is significantly below the burst strength of the Caterpillar "XT6" product. a. Pressure-Control Valves. Business listings of Hydraulic Test Pumps manufacturers, suppliers and exporters in Kolkata, West Bengal along with their contact details & address. (S/N: 2000000 onwards) - This service manual PDF download for the 3CX, 4CX JCB Backhoe Loader has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. All openings in the reservoir should be sealed after cleaning. 9803/3130 Issue 6 - 3 6 - 3 Routine MaintenanceSection 3 Section 3 Hydraulic Fittings & Torque Settings 'O' Ring Face Seal All the hydraulic fittings on the JCB 801.4/801.5/801.6 Mini-Excavators use the 'O' ring face seal system which achieves a leak- proof, non-loosening connection. Last edited: Mar 19, 2015. Advantages of using the Test 20 coupling are system testing at working pressure, leakproof connection before ball check is open, protective cap, and minimizes the introduction of contamination in the hydraulic system. Troubleshooting The Transmission Hydraulic System. Male coupling designed for monitoring and control of pressure. When working on a specific machine, refer to a machine’s technical manual for more information. 2. Hydraulic Valve Troubleshooting. Types of JCB hydraulic pressure test kit as follows: 9000 PSI excavator hydraulic pressure test kit, hydraulic flow and pressure tester for Excavator loader forklift. Minimess test point kits Catered to a wide variety of users & thread variants. Find a … low emission products; hydraulic reservoir tank end covers & flanges; hydraulic tank magnets & magnetic plugs; gear box breather vents & plugs; hydraulic push on- press fit breathers, dipsticks; hydraulic sae port flanges; ball valves 5’s optional 2-speed transmission helps JCB these machines achieve quicker travel and cycle times . Number 41 on the scheme, Qty 1 Test 1: Transmission Oil Pump Pressure This test will show if transmission oil pump is good. Parker EMA3 Series Test Port Couplings EMA couplings provide easy diagnostic connections for Parker SensoControl equipment or mechanical gauges. Connect an "XT6" hose from test bench flow meter outlet to tank. Connect an in-line flow meter to the case drain port (49). Couplers and nipples are available in 1/8"" size with a rated pressure of 6,000 psi when connected. 10000 PSI hydraulic pressure gauge. Find here Hydraulic Test Pumps, suppliers, manufacturers, wholesalers, traders with Hydraulic Test Pumps prices for buying. Procedure: 1. Hello everyone. But for customers selections is difference, such as company types: Jiayuan provide you with hydraulic test kit, pressure test gauges, testing port pressure fittings, gauge port adaptors and microbore test hose. Vent the tank port (57) on the 1U-6392 Pressure Reducing Valve to the atmosphere. Types of JCB hydraulic pressure test kit as follows: 5000 PSI BSPP Pressure Test Kit. 9000 PSI excavator hydraulic pressure test kit. Sparex - Your First Choice for tractor parts and accessories Safety of operation 2. When using hydraulic levers hydraulics initially work then stop completely. It is part of JCB style hydraulic pressure test kit, work as hydraulic flow and pressure tester for operation easily under full system pressure. HYDRAULIC HOSE.com ® Page 6 North American Connections SAE Straight Thread O-Ring (ORB) SAE J1926-1 and ISO 11296-1 Conforms to MS16142, UN/UNF Threads This port connection (sometimes called O-Ring Boss) is recommended for optimum leakage control in medium and high pressure hydraulic systems. Don’t find your need, please feel free to contact us. All hydraulic test port are machined with stud ends acc to ISO 15171-2 standards as follows: ISO 6149-2 and ISO 9974-2 M14x1.5 metric thread. By continuing to use this site, closing this banner or clicking 'I Agree' you agree to the use of cookies. Parker PD Series Test Port Couplings: Parker PD Series couplings provide easy connection for mechanical gauges or specialized diagnostic equipment like SensoControl. No grinding or welding operations should be done in the area where hydraulic components are being installed. The adjacent photo shows a hydraulic motor used to drive the reel on a cutting unit. At the beginning of the test, the flow from the hydraulic power source 1, is directly drawn through the bypass valve 3a and the inlet pressure P5 of the valve under test is lower than the opening pressure and is closed by the tested valve 6 . The male connector has a straight thread and an O-ring. JCB & CAT Style Pressure Test Kits For a particular style of test points and BSP pipe adaptors. Test the cylinder piston seals as described in the Appendix to Womack “Industrial Fluid Power - Volume 1”. Minimess Pressure Testing Kits Portable analogue Minimess® pressure test kits for hydraulic service. Copyright © Yuyao Jiayuan Hydraulic Fitting Factory. Connect and disconnect under full system pressure. 6 Cooling is extremely efficient, with lower- Whatever tifco hydrotechnik or minimess pressure test kit, all pressure test box is the standards and functions, so all is interchangeable. Schemes of the spare part WB0574 FITTING, STRAIGHT ADAPTOR - TEST PORT. Hydraulic Test Port & Diagnostic Hose, Quick Connects - 068. 40/400 Pressure Transducers and Pressure Transmitters for OEM, Industrial & Process applications. Quickly close the bypass valve 3a, P5 quickly rises, open the tested valve 6. Note that there are three hydraulic lines connected to